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3d_prints:instructions:conventional

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Conventional Pumping Unit Assembly Instructions

Estimated assembly time: 30 minutes

Skill level: Easy

Glue required: Optional

Material: Super PLA+

Before You Begin

This guide explains how to assemble the Conventional Pumping Unit model.

Read through the full instructions before starting assembly.

Handle printed parts carefully during assembly. 3D printed parts can crack if forced.

Parts Included

  • Main base frame
  • Reducer base
  • Gearbox
  • Samson post
  • Walking beam
  • Horsehead
  • Pitman arms
  • Counterweights
  • Motor assembly
  • Rubber band belt

Tools

  • Small screwdriver (optional)
  • Needle nose pliers (optional)
  • Super glue (optional)

Assembly Steps


Step 1 - Install the Reducer Base

Place the reducer base into the mounting slot on the main frame.

Make sure it sits flat and fully seated before continuing.

reducer_base_install.jpg

Do not force the reducer base. If it does not seat properly, remove it and check alignment.


Step 2 - Attach the Gearbox

Place the gearbox straight down onto the reducer base.

Once it is seated, push it straight to the right until it locks into position.

gearbox_step_1.jpg

gearbox_step_2.jpg

gearbox_step_3.jpg

The gearbox should not be twisted during installation. Set it down first, then slide it to the right.


Step 3 - Install the Samson Post

Insert the Samson post vertically into the mounting location on the frame.

Ensure it is straight and fully seated.

samson_post.jpg


Step 4 - Mount the Walking Beam

Install the walking beam onto the pivot point at the top of the Samson post.

Check that the beam can move freely after installation.

walking_beam.jpg


Step 5 - Attach the Horsehead

Install the horsehead onto the front end of the walking beam.

Press firmly and evenly until fully seated.

horsehead.jpg


Step 6 - Connect the Pitman Arms

Attach the pitman arms between the gearbox crank and the walking beam.

These parts transfer rotational motion into the pumping action.

pitman_arms.jpg

If motion feels tight later, recheck pitman arm alignment before applying force.


Step 7 - Install the Counterweights

Attach the counterweights to the crank assembly.

Make sure they rotate without contacting nearby parts.

counterweights.jpg


Step 8 - Install the Motor and Belt

Mount the motor assembly and place the rubber band belt over the motor pulley and gearbox pulley.

Check that the belt is aligned and properly tensioned.

motor_belt.jpg

Do not overtighten the belt. Too much tension can increase wear and reduce smooth motion.


Step 9 - Final Inspection

Before operating the unit, confirm the following:

  • All parts are fully seated
  • The walking beam moves freely
  • The pitman arms are aligned
  • The belt is properly installed
  • No moving part rubs against the frame

final_check.jpg

Operation

Once powered, the motor drives the gearbox, which moves the pitman arms and produces the classic nodding motion of a conventional pumping unit.

Troubleshooting

Gearbox does not lock in place

  • Verify it is sitting fully down on the reducer base
  • Slide it straight to the right
  • Do not twist during installation

Walking beam does not move smoothly

  • Check pitman arm alignment
  • Check that the Samson post is fully seated
  • Confirm the beam pivot is not binding

Belt slips

  • Recheck pulley alignment
  • Verify the rubber band is seated correctly
  • Replace the band if it is too loose

Specifications

  • Height: approximately 29 in
  • Length: approximately 38.5 in
  • Width: approximately 6.5 in
  • Material: Super PLA+
3d_prints/instructions/conventional.1773184670.txt.gz · Last modified: by jeremiah

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