Differences

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--- 3d_prints:instructions:conventional [2026/03/10 23:17] – created jeremiah
+++ 3d_prints:instructions:conventional [2026/03/10 23:21] (current) – [Conventional Pumping Unit Assembly] jeremiah
@@ Line 1: / Line 1: @@
-====== Conventional Pumping Unit Assembly Instructions ======
+====== Conventional Pumping Unit Assembly ======
-{{tag> 3d_print pumpjack conventional_pumping_unit instructions assembly}}
+This guide walks through assembling the conventional pumping unit model.
 <WRAP box>
-**Estimated assembly time:** 30 minutes
+Estimated Time: 30 minutes
-**Skill level:** Easy
+Required Tools: None
-**Glue required:** Optional
+Optional Tools: Glue
-**Material:** Super PLA+
 </WRAP>
-===== Before You Begin =====
-This guide explains how to assemble the **Conventional Pumping Unit** model.
-Read through the full instructions before starting assembly.
-<WRAP important>
-Handle printed parts carefully during assembly. 3D printed parts can crack if forced.
-</WRAP>
-===== Parts Included =====
-  * Main base frame
-  * Reducer base
-  * Gearbox
-  * Samson post
-  * Walking beam
-  * Horsehead
-  * Pitman arms
-  * Counterweights
-  * Motor assembly
-  * Rubber band belt
-===== Tools =====
-  * Small screwdriver (optional)
-  * Needle nose pliers (optional)
-  * Super glue (optional)
 ===== Assembly Steps =====
-----
+  * [[prints:instructions:conventional_pumping_unit:step1_reducer_base|Step 1 – Install Reducer Base]]
+  * [[prints:instructions:conventional_pumping_unit:step2_gearbox|Step 2 – Install Gearbox]]
-==== Step 1 - Install the Reducer Base ====
+  * [[prints:instructions:conventional_pumping_unit:step3_samson_post|Step 3 – Install Samson Post]]
+  * [[prints:instructions:conventional_pumping_unit:step4_walking_beam|Step 4 – Install Walking Beam]]
-Place the **reducer base** into the mounting slot on the main frame.
+  * [[prints:instructions:conventional_pumping_unit:step5_horsehead|Step 5 – Install Horsehead]]
+  * [[prints:instructions:conventional_pumping_unit:step6_pitman_arms|Step 6 – Install Pitman Arms]]
-Make sure it sits flat and fully seated before continuing.
+  * [[prints:instructions:conventional_pumping_unit:step7_counterweights|Step 7 – Install Counterweights]]
+  * [[prints:instructions:conventional_pumping_unit:step8_motor|Step 8 – Install Motor and Belt]]
-{{:prints:reducer_base_install.jpg?700}}
-<WRAP tip>
-Do not force the reducer base. If it does not seat properly, remove it and check alignment.
-</WRAP>
-----
-==== Step 2 - Attach the Gearbox ====
-Place the gearbox straight down onto the reducer base.
-Once it is seated, **push it straight to the right** until it locks into position.
-{{:prints:gearbox_step_1.jpg?700}}
-{{:prints:gearbox_step_2.jpg?700}}
-{{:prints:gearbox_step_3.jpg?700}}
-<WRAP important>
-The gearbox should not be twisted during installation. Set it down first, then slide it to the right.
-</WRAP>
-----
-==== Step 3 - Install the Samson Post ====
-Insert the Samson post vertically into the mounting location on the frame.
-Ensure it is straight and fully seated.
-{{:prints:samson_post.jpg?700}}
-----
-==== Step 4 - Mount the Walking Beam ====
-Install the walking beam onto the pivot point at the top of the Samson post.
-Check that the beam can move freely after installation.
-{{:prints:walking_beam.jpg?700}}
-----
-==== Step 5 - Attach the Horsehead ====
-Install the horsehead onto the front end of the walking beam.
-Press firmly and evenly until fully seated.
-{{:prints:horsehead.jpg?700}}
-----
-==== Step 6 - Connect the Pitman Arms ====
-Attach the pitman arms between the gearbox crank and the walking beam.
-These parts transfer rotational motion into the pumping action.
-{{:prints:pitman_arms.jpg?700}}
-<WRAP tip>
-If motion feels tight later, recheck pitman arm alignment before applying force.
-</WRAP>
-----
-==== Step 7 - Install the Counterweights ====
-Attach the counterweights to the crank assembly.
-Make sure they rotate without contacting nearby parts.
-{{:prints:counterweights.jpg?700}}
-----
-==== Step 8 - Install the Motor and Belt ====
-Mount the motor assembly and place the rubber band belt over the motor pulley and gearbox pulley.
-Check that the belt is aligned and properly tensioned.
-{{:prints:motor_belt.jpg?700}}
-<WRAP important>
-Do not overtighten the belt. Too much tension can increase wear and reduce smooth motion.
-</WRAP>
-----
-==== Step 9 - Final Inspection ====
-Before operating the unit, confirm the following:
-  * All parts are fully seated
-  * The walking beam moves freely
-  * The pitman arms are aligned
-  * The belt is properly installed
-  * No moving part rubs against the frame
-{{:prints:final_check.jpg?700}}
-===== Operation =====
-Once powered, the motor drives the gearbox, which moves the pitman arms and produces the classic nodding motion of a conventional pumping unit.
-===== Troubleshooting =====
-==== Gearbox does not lock in place ====
-  * Verify it is sitting fully down on the reducer base
-  * Slide it straight to the right
-  * Do not twist during installation
-==== Walking beam does not move smoothly ====
-  * Check pitman arm alignment
-  * Check that the Samson post is fully seated
-  * Confirm the beam pivot is not binding
-==== Belt slips ====
-  * Recheck pulley alignment
-  * Verify the rubber band is seated correctly
-  * Replace the band if it is too loose
-===== Specifications =====
-  * Height: approximately 29 in
-  * Length: approximately 38.5 in
-  * Width: approximately 6.5 in
-  * Material: Super PLA+
-===== Related Pages =====
-  * [[prints:start|3D Printing]]
-  * [[prints:projects|Future Print Projects]]
-  * [[technology:pumpjack|Conventional Pumping Unit Overview]]